While watching "The Return" episodes I noticed these names in the credits:
crow puppeteers
GRANT BACIOCCO
CARLA RUDY
HAMPTON YOUNT
tom servo puppeteers
RUSS WALKO
ERIK KUSKA
BARON VAUGHN
So are Baron Vaughn and Hampton Yount no longer the primary puppeteers for their respective bots? Didn't Trace Beaulieu and Bill Corbett always puppeteer Crow during their respective turns on the show? Didn't J. Elvis Weinstein and Kevin Murphy always puppeteer Tom Servo during their respective runs?
The only other puppetry credit I can find on the old series is for Patrick Brantseg ("technical puppetry," 1992-1999), who was also the voice of Gypsy.
I can see why Baron and Hampton might need some occasional help, but the credits make it seem like somebody else is doing the puppeteering now--perhaps during the theater segments?
I have noticed that Crow's mouth just sort of flaps randomly when he's speaking in the theater. Crow's mouth is not synced to his voice at all. So now I'm wondering if the riff portions aren't done like they used to be, but instead have all the riffs dubbed in in post. It would serve to explain why the mouth motions of Crow appear entirely divorced from the speech.